ROLLER DOOR OPENER
installation instruction and user guide.
WARNING:
Please read the manual carefully before installation and use.
The installation of your new door opener must be carried out by a technically qualified or licensed person.
Attempting to install or repair the door opener without suitable technical qualification may result in severe personal injury, death and /or property damage.
PACKAGE CONTENTS
TOOLS REQUIRED
DOOR REQUIREMENTS
PRE-INSTALLATION RECOMMENDATIONS
ATTACHING THE WEIGHT BAR
CURTAIN FIXING(IF REQUIRED)
THE RELEASE HANDLE & CORD
OPERATING THE MANUAL RELEASE
LEFT/RIGHT SIDE INSTALLATION
ATTACHING EXTENSION BAR (IF REQUIRED)
INSTALLATION PROCEDURE
CONTROL PANEL INSTALLATION MANUAL
FUNCTIONAL SPECIFICATIONS
SAFETY REVERSE TEST
DESCRIPTION OF EXTERNAL PORT
SPECIFICATION
FAULT ALARM DISPLAY CODE, CAUSE AND SOLUTION
COMMON FAULTS & SOLUTIONS
PARTS LIST
MAINTENANCE
IMPORTANT SAFETY RECOMMENDATIONS
WARNING
FAILURE TO COMPLY WITH THE FOLLOWING SAFETY RECOMMENDATIONS MAY RESULT IN SERIOUS PERSONAL INJURY, DEATH AND / OR PROPERTY DAMAGE.
PLEASE READ CAREFULLY AND ADHERE TO ALL SAFETY AND INSTALLATION RECOMMENDATIONS.
The opener is designed and manufactured to meet local regulations. The installer must be familiar with local regulations required in respect of the installation of the opener.
Unqualified personnel or those persons who do not know the occupational health and safety standards being applicable to automatic gates and other doors, must in no circumstances carry out installations or implement systems.
Persons who install or service the equipment without observing all the applicable safety standards will be responsible for any damage, injury, cost, expense or claim whatsoever any person suffered as a result of failure to install the system correctly and in accordance with the relevant safety standards and installation manual whether directly or indirectly.
For additional safety we strongly recommend the inclusion of Photo Beam. Although the opener incorporates a pressure sensitive Safety Obstruction Force system the addition of Photo Beam will greatly enhance the operating safety of an automatic garage door and provide additional peace of mind.
Make sure that the garage door is fully open & stationary before driving in or out of the garage.
Make sure the garage door is fully closed & stationary before leaving.
Keep hands and loose clothing off the opener and garage door all the time.
The Safety Obstruction System is designed to work on STATIONARY objects only. Serious personal injury, death and / or property damage may occur if the garage door comes into contact with a moving object
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.
Waste electrical products should not be disposed of with household waste. Please recycle where facilities exist. Check with your local authority or retailer for recycling advice.
If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard.
Do not allow children to play with door controls. Keep remote controls away from children.
Watch the moving door and keep people away until the door is completely opened or closed.
Take care when operating the manual release since an open door may fall rapidly due to weak or broken springs, or being out of balance.
Frequently examine the installation, in particular check cables, springs and mountings for signs of wear, damage or imbalance. Do not use if repair or adjustment is needed since a fault in the installation or an incorrectly balanced door may cause injury.
Each month check that the drive reverses when the door contacts a 40mm high object placed on the floor. Adjust if necessary and recheck since an incorrect adjustment may present a hazard, for drives incorporating an entrapment protection system depending on contact with the bottom edge of the door.
Disconnect the electric power when cleaning or carrying out other maintenance.
NOTE: If your garage has no service entrance door, we recommend an outside quick release must be installed. This accessory allows manual operation of the garage door from outside in case of power failure,.
1.PACKAGE CONTENTS
Instruction manual
Clamp bracket,plates,washers (2) and nuts (2)
Weight bar
Transmitter (2)
Weight bar screws(2) and nuts(2)
Warning label
Self-tapping screw(2)(Used for fixing door curtain)
Release handle
Motor
2.TOOLS REQUIRED
Marker pen
Adjustable wrench for U-bolts already installed on the door(2)
Philips-head screwdriver
Rope
Drill and 6.5mm drill bit
Ladder
8mm, 10mm, 13mm sleeve 300mm extension sleeve (for narrow side mounting) and socket wrench
3. DOOR REQUIREMENTS
1、Maximum door weight of 130 kg.
2、Maximum door height of 5 m.
3、Maximum curtain area of 20 m2.
4、Protector System (Photocell) must be
installed if the force at the edge of closing
Door exceeds 400N (40 kg)
5、Applicable to door shaft diameter range is
mm/mm(Optional)。
6、Ensure that there is at least 40 mm from the edge of
the curtain to the edge of the bracket. If the clearance is small, the rolling door opener cannot be installed, please increase the clearance before installation.
Note: Main Opener body thickness: 88mm (Not including wheel drum). Motor Opener body thickness after lithium battery installed: 93mm (Not in
4.PRE-INSTALLATION RECOMMENDATIONS
Please complete the following test under no other force than the torsion force of the door spring to ensure good balance of the door:
Raise and lower the door to determine if there are any sticking or binding points (20 kg is the absolute maximum allowable to raise or lower the door in any position).
2、Do not lock the roll door or remove any rope connected to the roll door.
3、Lift the door about halfway up and then release it. The door should be balanced by the spring rebound.
4、Before installing the motor, if the roller door is not balanced in place, a qualified roller door installation technician is required.Note: This motor shall not be installed in a damp space or exposed to the outdoors. After installation of the roll door, ensure that the part of the roller door is not extended on the public or pavement. The motor shall not be installed on the roll door with a pass-door.
5.ATTACHING THE WEIGHT BAR
6.CURTAIN FIXING(IF REQUIRED)
Note:To make sure whether the curtain and drum wheel fixed by two screws or more, if not, in order to there is no balloon, insert the supplied self tapping metal screws into where the curtain leaves the roll.Secure these through the curtain into the drum wheel at each end of the roll.
First, close the door curtain under normal conditions and there is no balloon on the top of the door curtain, use a second self-tapping screw to fix it at a semicircle away from the first screw fixing position, as shown in the figure.
7.THE RELEASE HANDLE & CORD
The manual release mechanism enables the door to be manually operated during power outages or in an emergency locking.
1、Please install the provided clutch extension cord to the ring-pull of the opener and ensure it is firm.
2、When the power outage, please release the handle, so that the door can be controlled by hand.
3、The RED Manual Release cord is preassembled to the opener. When the opener is installed the handle should be no higher than 1.8 metres from the floor. The cord may need to be extended for high door installations.
8.OPERATING THE MANUAL RELEASE
Note:Be careful when operating the clutch, because if the torsion spring fails in the door, the door will momentarily close when the clutch is released, which may cause personal injury and property damage;
Release the clutch: When the clutch is locked, pull the clutch handle down manually. When you hear a click sound then release the clutch handle, the clutch is released and you can manually open and close the door.
Locking the clutch: When the clutch is released, pull the clutch handle down manually. When the clutch handle is released when a click sound is heard, the clutch is locked and the door motor can be used to open and close the door.
8.OPERATING THE MANUAL RELEASE
Note:Be careful when operating the clutch, because if the torsion spring fails in the door, the door will momentarily close when the clutch is released, which may cause personal injury and property damage;
Release the clutch: When the clutch is locked, pull the clutch handle down manually. When you hear a click sound then release the clutch handle, the clutch is released and you can manually open and close the door.
Locking the clutch: When the clutch is released, pull the clutch handle down manually. When the clutch handle is released when a click sound is heard, the clutch is locked and the door motor can be used to open and close the door.
9.LEFT/RIGHT SIDE INSTALLATION
10.ATTACHING EXTENSION BAR (IF REQUIRED)
If the drive leg does not touch the roll door and reel spokes, the extension poles needs to be installed:
• Insert the extension poles into the drive legs.
• Align the holes on the extension poles with the holes on the drive legs.
• Using the screws provided, secure the extension poles.
11.INSTALLATION PROCEDURE
Note: The opener can be installed on either side of the door. The following instructions are for RIGHT-HAND INSTALLATIONS.
Ensure the saddle U-BOLT at the end opposite opener side are securely fastened.
Completely open the roller door. Tie the safety rope in the middle of the door. Do not tie the rope too tightly to avoid damage to the door.
Mark the position of the door axle on the bracket, use a ladder or a suitable pillar to support the roller door, and then open the saddle U-BOLT on the opener mounting end side to unload the bracket.
After release the opener clutch, the opener sungear assembly can rotate freely and then slide the opener over the door axle and engage the drive legs into the door drum wheel, push the opener sungear assembly as far as possible (without disturbing the roller door) and ensure that one of the reel spokes is completely between the sungear assembly axle or extension poles of the opener.
Install the bracket to replace the roller door axle to the position marked by the wall bracket for locking and fixing.
After the motor is fixed on the door shaft using a saddle (preload approx. 28-30N.m).
Remove all ropes and the support stand.
For the operation of manual inspection door, the manual lifting and lifting shall operate smoothly without any obstruction, and the clutch handle shall be about 1.8m above the ground
12.CONTROL PANEL INSTALLATION MANUAL
Explanation:
The first startup shows FC,99-00 countdown, and the R indicator is always on after the end of the countdown.
Standby display:
1.No stroke standby display
2.Motor has stroke cycle display
.
Buttons instruction:
SET :confirm / enter menu settings.
CODE:code the remote/ cancel code/menu setting interface exit function.
UP:open the door/stop/menu interface function option switch.
DOWN:Close/stop/menu interface function option switch.
L/R:left/right installation method setting.
L/R LED:LED lights up to indicate left / right installation status.
AUTO Closing:auto closing setting(LED lights up to indicate mean the auto closing function is opening).
Force Margin:automatic reveres setting.
Quick function operation instruction
Open/close control (control panel):Click UP button(open/stop)、click DOWN button(open/stop);
Menu Settings:Long press the SET button;
3、Remote control code:Standby status click the CODE digital tube to displayEnter the code checking state, press the same button of the remote control continuously for two or three times, and then the two dots of the digital tube flash quickly and the polite light flashes, which means the code checking is successful (the default remote control storage quantity is 50);
4、Clear code of remote control:Standby state long press CODE, digital tube two small points flash,Until the digital tube displays,all stored remote controls will be deleted;
5、 Left/right installation Settings:Press the L/R button for 6 seconds,release the button after switching the status of L/R LED indicator (Note: in the garage from the inside out, to distinguish the left and right direction, the default is right, each time the left and right installation state, need to relearn the trip.)
6、 Automatic closing setting:Click the AUTO Closing button to switch(The default LED light off means that the automatic closing function is off, the LED light on means that the automatic closing function is on, the default automatic closing time is 15 seconds);
7、Rebound setting:Press the Force Margin button,the digital tube is displayed in turn... choose the right gear for the nine - gear adjustment(The factory default is L3, and the rebound value increases gradually from L1-- L9);
8、 Restore factory Settings:Long press the RST key for 4 seconds and the digital tube will scrolland roller door opener will restart(The learned remote control is not within the scope of factory reset).
13.FUNCTIONAL SPECIFICATIONS
Note: before setting the stroke, please release the clutch and manually lift the door to the middle position. Once again confirm whether the left/right side of the motor is installed correctly, then lock the clutch, so as to prevent the door body from being damaged in the process of setting the stroke due to the wrong installation setting of the left/right side of the motor or the door body being in the upper/lower limit position.
►Motor stroke setting
14.SAFETY REVERSE TEST
Safety reverse test system steps:
Place an obstacle of about 40mm between the floor and the garage
door and close the door downward. The door must be inverted when the obstacle
is in contact with the rolling door. If the door is stopped on the obstacle, the safety
rebound system is not qualified.
2、Repeat safety reverse system test until qualified.
Note: if the motor is not adjusted correctly, it may cause serious injury to people or objects when the garage door is closed.
Photo cell connection (optional) -- figure 1
Remark:
Photo cell device should be less than 2W.
PE (external port) is normally closed.
Other terminal introduction and application
1.PB interface (the interface is "normally open" wiring as shown in figure 2) is used to add a new O/S/C button to open or close the volume door.
2.The FLASH interface is the warning light function interface (wiring is shown in figure 2). This port has provided corresponding 24V FLASH light voltage (24V warning light can only be used).
3.FA interface (the interface is "normally open") is the fire alarm function (wiring is shown in figure 2).
16.SPECIFICATION
| Input voltage | AC220~240V/50-60Hz |
| Max. tension | 800N @∅300MM |
| Max. door size | 20㎡ |
| Max. door load | 130Kg |
| Max. door height | 5.0M |
| Model | 24V DC |
| Working frequency | 433.92MHz/868.35MHz Optional |
| Working temperature | -20℃~50℃ |
| Rated load | 45N.M |
| Maximum chuck speed | 8.5r/min |
| Code compatibility format | Rolling code (HCS300/HCS301 data format) |
17.FAULT ALARM DISPLAY CODE,CAUSE AND SOLUTION
| Opener running code | ||
| Fault appearance code | Fault description | Solutions |
| Encoder failure | Replace encoder | |
| Opener running signal can not be detected | 1,Check whether the connection between the limiter and the control board is loose. 2,Gear motor failure. 3,Trolley assy in loose state, lock trolley assy. | |
| The positive and negative terminals of the gear motor are reversed | Reinsert the positive and negative motor wiring rightly | |
| Insufficient opener power supply | It maybe caused by the unbalanced door or the door does not match the opener, but it doesn’t affect the opener normal use. | |
| Opener overload alarm | The door is completely jammed, so that the opener can not learn the travel. | |
| Fire alarm function trigger. | It just can be released after the fire alarm to reset. | |
| Photo cell function triggered | The infrared radiation is blocked, or the NC / NO connection of the port is wrong | |
| Maintenance alarm period for the door has expired | Inform maintenance person to maintain the door | |
| Travel learning failure | Relearn the travel | |
18.COMMON FAULTS & SOLUTIONS
| Fault appearance | Fault cause | Solutions |
| No any working for openers LED screen is not bright |
|
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| Position missing | System error | Re-set the limit traveling |
| LED is always on | The control panel is broken or the power supply board is broken | Replace the control board or power board. |
| Door is automatically reversed to the upper limit before the door closed completely | In operation with automatic reverse function, the door is not installed correctly, there is some blocks on its moving |
|
| Door automatically stops while opening | In operation with automatic protect function when obstruction is detected. The door is not installed correctly. There is some block on its moving. | Check the block position of the door and re-set the limit traveling |
| The remote control cannot be used or the operation distance is short. |
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|
| Cannot code in the new remotes | New remote control is not compatible with opener |
|
| The battery do not supply power |
| 1. Charge the battery 2. Open the cover, check “+” “-” of the battery 3. Replace the battery wire |
| Other abnormal issues | External devices is not compatible with the opener | Remove all the external devices. If the abnormal issues still exist, replace the circuit board |
19.PARTS LIST
| Item | Description | Item | Description | Item | Description |
| 1 | Sungear assembly | 7 | Transformer | 13 | Power cable |
| 2 | Upper housing | 8 | Trolley release cord | 14 | Extend arm(Optional) |
| 3 | Chassis sub-assembly | 9 | Control board | 15 | Fuse |
| 4 | Drive board | 10 | 24V power socket | ||
| 5 | Front lower housing assembly | 11 | Decorative cover | ||
| 6 | Operation panel(control box) | 12 | Rear cover |